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Laptop Stand for Pontiac Grand Prix GTP Once that stuff has set it is a difficult chore to remove any glued sections. Also, I did not glue together the table the laptop sits on. The joints are a pretty tight fit and will not come loose terribly easily. If you decide to glue together the top section I would suggest you have a flat surface to work on to keep everything nice and straight as you work
as the glue is going to set up very quickly and will prevent any minor adjustments. Instructions Section 1: The Base Plate - Remove the seat cross brace using a 10mm wrench or socket.
With the cross brace removed, locate the two holes at the center of the brace. This will be where one of the metal electrical box covers will mount and will serve as the base of the laptop stand.
- Lay the electrical box cover plate on the cross brace and with a marker, mark the locations of the cross brace holes to the box cover.
Yes, I know my holes arent centered. I did the best I could with the tools I had.
- After the flange is mounted, drill two 3/16 holes near the corners of the box cover on the edge the floor flange is on. This will serve as the mounting location for the feet for the base plate to minimize forward
movement of the laptop stand.
- Now, mount the box plate to the seat cross brace.
- Now mount the feet for the base plate. The feet are comprised of two #10-24 Machine screws that are 1-1/4 to 1-1/2 long, four fender washers (two for each foot) that are 1-1/4 diameter with a 3/16 hole and six hex nuts. You can use pan head or flat head machine screws. See Figures 9 & 10.
- After the feet are mounted, re-install the cross brace to the seat. Dont forget to re-attach the springs. See Figure 11.
The mounting base is now complete. We will now start assembling the stand. For cutting the PVC to the recommended lengths you can use a hack saw or you can use a pipe cutter. The pipe cutters can range from $10
15 depending on where you get them. They will make the work much quicker than a hack saw and they will generally cut straighter as well. Trust me on this. If you dont ever plan on working with PVC again, see if a friend
or someone has a PVC pipe cutter you can borrow, youll thank me later. Section 2: The Stand - Cut a 2 piece of 1 PVC pipe and insert it into the adapter of the base plate - Take the first 1 PVC Union connector and install it to the 2 section cut in the last step - Cut a 3 piece of 1 PVC and insert it into the Union connector.
- Install the first 1 PVC 45 degree elbow. - Cut a 5 piece of 1 PVC and insert it into the 45 degree elbow. Then install the second 45 degree elbow as shown in Figure 16. At this point it is not necessarily critical that the second 45 degree elbow be straight, this is just a dry run after all. However, when it comes time to use the PVC cement it will be CRITICAL that the second 45 degree elbow be straight. So that the top end of the elbow is straight up and down and not tilted to one side or another. Be certain when you glue this elbow in that it is straight or otherwise the table top the laptop sits on will be tilted and there is no way to correct for it. - Now install the second 1 PVC Union connector. - Cut a 2 piece of 1 PVC and insert that into the union connector from the last step. That completes the stand portion of the laptop stand. Right now, you are done with the 1 PVC and will start working with the ½ PVC to create the table the laptop will sit on and which will mound to the stand portion when we are done. Section 3: The table top For the prep work you will need to cut the following Once you have that done you will need to do it one more time with the remaining 4 Tees and 2 90 degree elbows. So that you have two sets that look like Figure 25. - Next, take the 6 13-1/2 lengths you cut earlier and insert them into the tees and elbows so that you have something that looks like Figure 26. - Now take the other set of Tees and Elbows that you assembled and connect them to the other end of the pvc tubes so that you have what you see in Figure 27. - Place the second square electrical box cover on the middle two rungs of the table top. Center it, then using a marker; draw a line across the cover that is centered over the rungs. Along those two lines, you will need to drill two 3/16 holes. You will have four holes total. Then lay the cover back on to the table top (centered) and using a marker, mark the location of those four on the two center rungs. - Using a small drill bit (1/8 should do) drill pilot holes in the rungs at the locations you marked. - Once you have the screws through the holes, mount the square plate to the table top. - Next, mount the second Ύ X 1 adapter to the flange. Next we will create the rail for the table top that will prevent the laptop from sliding off the table top in one direction. - Using the 12-1/2 long piece of PVC that you cut earlier, clamp it to one of the end rungs and set it so that pipes are straight up and down. Make sure it is clamped well enough that it wont move on you. Now you can install the table top to the stand you made earlier and it should look something like what is shown in Figure 32. Now is a good time to make sure that the table top is level. Remember that second 45 degree elbow that I said had to be straight? If you table top is not level (horizontally) now is the time to adjust that elbow and perhaps mark where it is at so that when you use the PVC cement to make everything permanent it will remain straight. Now the whole assembly may lean slightly as you have not secured all the joints with the PVC cement. Once that is done and you have tightened up the bottom union connector, it should be straight and not move too much. I move my seat one click forward when I am using the stand so that it prevents movement back towards the seat. The feet you installed on the base plate at the beginning will minimize forward motion. Some added notes: Why did I use a Ύ Floor Flange rather than a 1 Floor Flange? Economics is part of it. I would have had to buy more flanges. That aside, after assembling the stand, I discovered that the 1 Floor flange would not have fit for the mounting on the table top. That is also why it is necessary to have the Ύ X 1 adapters so I can use the Ύ threads of the flange and still use the 1 PVC. Why use 1 PVC, wouldnt Ύ PVC work? It most certainly would have worked. However, I had some concerns about the Ύ flexing some and thus reducing the stability overall. Even though the PVC pipe sections are relatively short I decided that 1 would provide that added security. I dont like the space between the rungs, can anything be done about that? The space between the rungs should not pose any issues for standard sized laptops. However, if you have concerns about that you can purchase thin plexi glass at the hardware or craft stores pretty cheaply and then mount that to the top. I opted to keep costs down and thus not use the plexi glass. I want the ability to tilt the table top, can this be done? With the current design, no. I am working on a solution for that. No promises at this point as it is all ideas in my mind right now. If I come up with something then I will update the design. | |
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